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HC45-37FM FOAM & FIBER HORIZONTAL CLOSED END BALER

FOAM and FIBER HORIZONTAL CLOSED END BALER

This Horizontal Baler is ideal for:

  • Recycling Centers
  • Manufacturing Facilities
  • Municipalities
  • Distribution Centers
  • Warehouses
  • Transfer Stations
  • Scrap Yards
  • Shopping Centers
  • Many other types of Industrial / Commercial Applications

 

Even though this baler is designed and adapted for a specific application, it can also bale other materials very well, including:

  • Bulk Corrugated
  • Bulk ONP
  • More....

And regardless of whether it is baling foam, film, fiber, cardboard, plastics, metals, magazines, or other materials, the design, components and construction is meant to produce many years of trouble-free economical service for our customers.

 

 

 

 

            HC45-37FM
 

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This Horizontal Foam Baler (adapted for Foam / Fiber / Film) is loaded with awesome power, speed and special features for facilitating the baling of these materials.  The Foam / Film / Fiber ('3F') Balers have many important design features that separate them from other balers.

  • Bale weights are heavier which means lower hauling costs and better transport efficiencies.
  • When compared to a typical baler (trying to do the job of a specialty baler such as this) the 3F balers can produce heavy, dense bales in about one-fourth or even one-fifth the time of a typical baler.
  • The 3F balers use a longer cylinder and stroke so that more air is forced out of the material as it is compressed. Thus, the longer stroke provides bale densities that are much higher.
  • As the material is compressed there is 'memory' and retention factors that must be addressed which are handled much better than a standard baler. Special retention dogs (in conjunction with other unique features) help to overcome these critical elements.
  • The 3F balers also have special shearing capabilities not found on typical balers.
  • Also integrated in these balers is a special way to help keep material from becoming wedged or trapped in the baler (which could otherwise cause jamming).
  • In-feed openings are larger than the size of typical baler openings. Oftentimes the smaller in-feed openings mean that a shredder must be added to the baling system in order to reduce the size of the foam particulates being baled.
  • In addition to the above overview, there are many other differences in the design that separate the 3F balers from other balers (some of which are proprietary features).

 

 

 

 

Baler Performance

Bale Size

36” x  36” x  60”

Bale Volume

45 Cubic Feet

Cycle Time

20 Seconds (No Load)

Estimated Bale Weights

Material

Bale Weight

Density Lbs/Cu Ft – Loose/Baled

30 HP  Bales / Hr

Polyurethane Foam

Up to 1,200 Lbs

1.5 / 28

Up to 2

Bulk OCC

Up to 1,300 Lbs

2.5 / 28

Up to 2

Bulk ONP

Up to 1,450 Lbs

3 / 32

Up to 2

Note: Performance Rates, Bale Weights, and Bale Densities are subject to many factors such as Material Pre-Bale Densities, Feed rates, Moisture Content and other variables.

 

Hydraulics   

Main Pumps

52.5 GPM - Double Vane - 1 @ 31.5 GPM (800PSI) & 1 @ 21 GPM (2600 PSI)

System Pressure

2600 PSI Maximum

Main Cylinder

7” Bore, 5” Rod,  105” Stroke

Ram Face Pressure

86.56 PSI

Overall Platen Force

100,060 Lbs

Oil Reservoir

150 Gallon Capacity

Hydraulic Manifold

Integral Relief, Regenerative Manifold

Filtration 6 Micron
Air to Oil Cooler Standard

Electrical

Main Motor

30 HP  -  230/460v – 3 Phase (Standard)

Enclosure

NEMA 12 - Rated

Controls

UL Approved  -  CUL & UL Listed

Motor Type

TEFC - Heavy Duty - Greased fittings & bearings & totally enclosed fan coolers

PLC Allen Bradley SLC500

 

Structural

Frame Design

Channel and Tube Steel Construction

Floor Design

Tube Steel Lattice Network

Shear Blade

T-1 Alloy Steel, Replaceable

Retainer Dogs

Elephant Ear Dog Assembly

Platen Guides

Tongue & Groove Floor Guides & Adjustable Platen Hold Down
Linen Phenolic Wear Side Guides
T-1 Top Wear Guides
Gib Bars A-1018
Shipping Weight 17,000 lbs (Approximately)

 

Baler Dimensions  - Note: Specifications are sometimes rounded within a few inches +/-

Overall Height

100

Overall Width

60

Length

315

Length with Door Open

350

Feed Opening

34” W x 72" L  

Note: Dimensions do not include options (such as Conveyors and Hoppers) or 'perimeter buffer'

 

Other Baler Features    (Note: Some items may be options if specified)

Product meets or exceeds all ANSI Z245.5 and OSHA standards.
Product has NEMA 12
All Cylinders are trunion mounted for a stronger mount and more protection for the cylinder
All machines are shipped with hydraulic fluid in them
Regen Hydraulic Circuit for adding more speed to the system by bringing more fluid to cylinder
Air/Oil Cooler helps prevent the hydraulic oil from overheating (on all models except the 20HP)
Tongue and Groove Flooring helps keep material from getting under the platen
Wide Mouth In-Feed Openings for variety of materials and sizes
Automatic cycling, activated by electric eye in hopper feed chute
Safety interlocks which means the baler automatically stops when door or panel is opened
Rugged, reinforced baling chamber and door
Oversized locks, hinges and hydraulic components helps keep maintenance costs low
Lock-out Tag-Out provisions are incorporated
Elephant Ear Dog Assembly / Retainer Dogs

 

Baler Options

Option

Description

SU

Set-Up - (Conditions applicable)

01

Remote Power Unit

02

Hopper Extension

03

Foam Hopper

04

Ultra Sonic Actuator

05

High Intensity Actuator

06

High Temperature / Low Oil Level Alarm

07

Soft Start - Reduced Amperage Starting

08

Upper Photo Eyes

09 Finger Safe Fuse Guards
10 Weatherproof
11 Oil Heater
12 Special Paint
13 Special Voltage
14 Conveyors
15 Conveyor & Cart Dumper Controls (for existing Conveyor or Cart Dump)
16 Cart Dumper
17 Slotted Ejection Door (Slotted Horizontally)
18 Bale Run Out Table
19 Fluffer

Horizontal Dimension Diagram:

A
B
C
D
E
F
G
Length
Door Open
H
I
HC45-37FM
42.5
53.75
44.5
63.5
285.5
294
95.5
341
164
81
Note: Specifications are sometimes rounded within a few inches or more - If necessary, confirm before order placement



Note: Specifications, Dimensions & other product details may vary slightly upon delivery due to continuous product progressions and improvement. If exactness is required on any item(s), confirm in writing before ordering. In our efforts to provide products with the most up to date engineering and design, we reserve the right to change specifications, dimensions and other product details without notice.

Performance may vary depending upon application.

Products must be installed and operated according to required standards, codes, regulations and safety procedures.


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